SOLVING TYRE INDUSTRY PROBLEMS
Improve rubber mixing, QA & downtime prevention
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"Tyre Industry: Powering Mobility & Safety"
The tyre industry plays a critical role in global transportation, providing the essential link between vehicles and the road. It focuses on innovation in safety, durability, fuel efficiency, and performance. Key challenges include fluctuating raw material costs, stringent environmental regulations, increasing demand for sustainable and eco-friendly tyres, and intense global competition. Leading companies invest in research and development to deliver tyres that enhance safety, reduce environmental impact, and meet the evolving needs of vehicles and consumers.
Key Challenges
Logistic & supply chain complexity
Equipment downtime & maintenance cost
Environmental Regulations
The Solution
Comprehensive approaches tailored to your industry's specific needs.
Rubber Mixing
Rubber mixing is the foundation of tyre quality, as it determines elasticity, strength, heat resistance, and overall performance. Precise temperature control, mixing speed, and ingredient ratios play a crucial role in achieving uniform compounds. Advanced monitoring ensures consistency across batches, reduces material variability, and prevents defects such as uneven wear or poor bonding. Accurate mixing enhances tyre durability and gives manufacturers a significant competitive advantage in both performance and safety.
Production Uptime
Tyre plants depend heavily on large, complex machinery such as mixers, extruders, curing presses, and calendars. Predictive maintenance monitors vibration, temperature, and load parameters to detect early signs of equipment failure. This prevents sudden breakdowns, reduces unplanned stoppages, and ensures continuous production. With better uptime, manufacturers achieve higher throughput, lower maintenance costs, and improved operational stability across the entire plant.
Material Efficiency
Tyre manufacturing involves expensive materials such as natural rubber, synthetic rubber, carbon black, and specialty chemicals. Efficient material usage minimizes waste, improves batch accuracy, and ensures precise extrusion and calendaring. AI-based optimization reduces scrap generation during cutting, building, and curing. As a result, plants save significant material costs while maintaining performance standards, sustainability goals, and consistent tyre quality.
Quality Assurance
Early defect detection plays a vital role in reducing scrap rates and ensuring tyre safety. AI-powered imaging systems inspect uniformity, tread patterns, sidewall integrity, and bonding quality. Automated QA prevents defective tyres from progressing through the supply chain, reducing customer complaints and costly product recalls. This not only strengthens brand reputation but also ensures compliance with strict international safety regulations.
Trusted Partners
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