Enterprise Grade Solution

Gearbox Monitoring

Vibration Analysis & Health

Prevent catastrophic gearbox failures with our dedicated Gearbox Monitoring solution. Combining high-frequency vibration analysis with oil quality sensors, we provide early warning of bearing wear, gear tooth damage, and misalignment.

Challenges

Addressing Your Key Challenges

Identify and overcome the critical obstacles preventing your operations from reaching peak efficiency

Catastrophic Failure

Gearbox seizing stops the entire line.

Long Lead Times

Replacement gearboxes take months to arrive.

Unnecessary Changes

Changing oil or bearings too early based on schedule.

Remote Assets

Hard to inspect gearboxes in cranes or wind turbines.

ROI & Impact

Measurable Business Outcomes

Quantifiable results that drive bottom-line growth and operational excellence

6 Months
Warning

early detection of developing faults

30%
Life Extension

address minor issues before they escalate

100%
Remote View

monitor from control room

ISO
Compliance

vibration within ISO 10816 limits

Core Capabilities

Powerful Features

Advanced tools and functionalities designed to transform your workflow

Core Use Cases

Built to handle your most demanding industrial requirements.

Envelope Analysis

Isolate bearing fault frequencies.

Order Tracking

Analyze variable speed drives correctly.

Oil Health

Correlate vibration with oil quality.

Expert System

Auto-diagnosis: 'Outer Race Defect detected'.

Implementation

How It Works

A seamless, integrated process from data collection to actionable insights

Drive Train Health

1

Sense

High-freq accelerometers on housing.

2

Sample

20kHz sampling rate captures transients.

3

Process

FFT extracts frequency signatures.

4

Diagnose

Match peaks to gear mesh frequencies.

Ecosystem

Seamless Integrations

Connects effortlessly with your existing software stack and hardware infrastructure

Seamless Connectivity

Integrated with Your Ecosystem

Our solutions are designed to fit perfectly into your existing infrastructure, connecting with your hardware, software, and enterprise systems without disruption.

Sensors

IFMPCB Piezotronics

Control

Safety shutdown integration
Technical Specs

Platform Capabilities

Enterprise-grade performance, security, and scalability

Wireless

Easy retrofit with battery sensors.

High Temp

Sensors rated for harsh environments.

Get Started

Deployment & Pricing

Flexible options tailored to your business needs and scale

Flexible Deployment

Whether you need the security of on-premise or the scalability of the cloud, we support your architecture.

Edge

"Local processing essential for high-frequency data."

Per Gearbox Model

Monitoring fee per asset.

  • Expert Review

Hardware Model

Sensor kit purchase.

  • Lifetime Warranty