Golden Batch AI
Replicate Perfect Production Runs
Achieve consistent peak performance by replicating your 'Golden Batch' every time. Our AI analyzes historical best runs to determine the optimal set of process parameters (temperatures, pressures, speeds) and dynamically guides operators to maintain those conditions.
Addressing Your Key Challenges
Identify and overcome the critical obstacles preventing your operations from reaching peak efficiency
Variability
Product quality changes with shift operators.
Yield Loss
Sub-optimal settings waste raw materials.
Knowledge Gap
New operators don't know the 'art' of the machine.
Slow Changeover
Time lost dialing in settings for new products.
Measurable Business Outcomes
Quantifiable results that drive bottom-line growth and operational excellence
increase in production rate
less off-spec product
shift-independent quality
turn-by-turn navigation for operators
Powerful Features
Advanced tools and functionalities designed to transform your workflow
Core Use Cases
Built to handle your most demanding industrial requirements.
Profile Learning
ML identifies what made the best batch 'best'.
Live Overlay
Show current vs golden trace on HMI.
Root Cause
Explain why deviation is occurring.
Context
Adjusts for ambient temp and raw material changes.
How It Works
A seamless, integrated process from data collection to actionable insights
Perfect Execution
Mine
Analyze history to find Golden Batches.
Model
Create reference trajectory profiles.
Monitor
Technician sees live comparison.
Control
AI suggests adjustments to stay on track.
Seamless Integrations
Connects effortlessly with your existing software stack and hardware infrastructure
Integrated with Your Ecosystem
Our solutions are designed to fit perfectly into your existing infrastructure, connecting with your hardware, software, and enterprise systems without disruption.
Historians
Batch Systems
Platform Capabilities
Enterprise-grade performance, security, and scalability
Multi-Product
Unique golden profiles for every SKU.
Self-Learning
Updates golden profile as new records are set.
Deployment & Pricing
Flexible options tailored to your business needs and scale
Flexible Deployment
Whether you need the security of on-premise or the scalability of the cloud, we support your architecture.
"Flexible deployment to match historian location."
Subscription Model
Annual license per line.
- Monthly Reports
Pilot Model
3-month trial on one unit.
- Data Analysis