Raw Mix Optimization
AI-Driven Cement Raw Mix Quality Control
Our Raw Mix solution leverages advanced AI and machine learning to optimize cement raw mix composition in real-time. By analyzing chemical composition data and process parameters, we help cement plants achieve consistent quality while reducing material costs and energy consumption.
Addressing Your Key Challenges
Identify and overcome the critical obstacles preventing your operations from reaching peak efficiency
Inconsistent Quality
Variations in raw material composition lead to unpredictable clinker quality.
High Material Costs
Over-usage of expensive additives to compensate for quality variance.
Energy Waste
Suboptimal mix designs require higher kiln temperatures, wasting fuel.
Manual Errors
Reliance on manual calculations and delayed lab results reduces responsiveness.
Measurable Business Outcomes
Quantifiable results that drive bottom-line growth and operational excellence
in raw material procurement
improvement in standard deviation
reduction in kiln fuel consumption
continuous process optimization
Powerful Features
Advanced tools and functionalities designed to transform your workflow
Core Use Cases
Built to handle your most demanding industrial requirements.
Predictive Quality Control
Forecast clinker quality parameters (LSF, SM, AM) hours in advance.
Automated Setpoint Optimization
AI agents adjust way-feeder setpoints automatically to maintain targets.
Cost-Optimal Recipes
Dynamically calculate the cheapest mix that meets quality constraints.
Scenario Simulation
Test different raw material combinations virtually before usage.
How It Works
A seamless, integrated process from data collection to actionable insights
Closed-Loop Optimization Flow
Data Ingest
Real-time integration with XRF analyzers and weigh feeders.
AI Analysis
Models predict future quality based on current chemistry and lags.
Optimization
Algorithm solves for optimal feeder settings to minimize cost.
Execution
New setpoints are sent to the PLC for immediate adjustment.
Seamless Integrations
Connects effortlessly with your existing software stack and hardware infrastructure
Integrated with Your Ecosystem
Our solutions are designed to fit perfectly into your existing infrastructure, connecting with your hardware, software, and enterprise systems without disruption.
Analyzers
Control Systems
Platform Capabilities
Enterprise-grade performance, security, and scalability
Scalability
Handle multiple production lines simultaneously.
Security
Industrial-grade encryption and on-premise deployment options.
MLOps
Continuous model retraining with new process data.
Deployment & Pricing
Flexible options tailored to your business needs and scale
Flexible Deployment
Whether you need the security of on-premise or the scalability of the cloud, we support your architecture.
"Deployed on edge servers within the plant network for low latency and data sovereignty."
Subscription Model
Annual license based on production capacity.
- 24/7 Support
- Quarterly Model Updates
Perpetual Model
One-time license with annual maintenance.
- On-premise installation
- Custom training